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Speed Frame Machine

Speed Frame Machine

The Function of the Speed Frame machine is the output from the draw frame is fed into the speed frame (also known as simplex machine or flyer frame) where the linear density of sliver is reduced by drafting and the resultant product is called the roving. Whenever the main machine is not able to fulfill requirements, modification and changes in old or new machinery are the requirements of the current industry.

Why we need retrofitting in speed frame machines?

  • Malfunctioning in panel
  • Lack of availability of electronic spares
  • IPC and drive failure
  • AC drive failure

Our offered solution

  • By use of suitable drive and other necessary material, we do retrofit work.
  • Fulfilled the requirement of numbers of drives and did synchronization b/w all of them.
  • PLC Programming
  • Synchronize b/w numbers of drives and programming in PLC.

System requirements of machine

  • Integrated machine automation – Existing mechanics with the latest automation.
  • H/w & S/w Engineering & FAT
  • Industrial PC Programming
  • Commissioning support
  • AMC for repairing and maintenance
  • Engineering documentation
  • Coordination with the electrical contractor and mechanical team for data exchange & machine calculation.
  • Energy monitoring system
  • System training

Our scope of work in various Rapier Machine

1. Rieter Speed Frame Machine

Existing Equipment and Issues
  • Malfunctioning in the existing panel
  • Display issues in Reel make AC Drive
  • Lack of availability of electronic spares
  • lack of availability of AC drive
Provided System
  • Retrofitting by use of suitable materials for the application
  • Featured Fuji Mega AC Drive
  • Featured Schnieder PLC
  • Featured Schneider HMI
  • Programming in PLC+HMI as per client’s requirement

2. Electrojet Speed Frame Machine

Existing Equipment and Issues

Malfunctioning in existing panel containing

  • Flyer drive (LENZE) : 18.5 kw
  • Spindle drive : 22 kw
  • Drafting drive : 5.5 kw
  • Lifting Servo drive : 5.5 kw
  • PLC : VIPA make
  • Interface : IPC 12”
  • Drive failure in spindle and flyer section due to same cause of over temperature.
  • IPC failure in spindle and flyer section.
  • Sliver tension sensor damage causes machine breakdown.
  • Lack of availability of electronic spares
Provided System

Fulfilled the requirement of numbers of drive and did synchronization b/w all of them

  • Flyer drive : 22 kw
  • Spindle drive : 30 kw
  • Drafting drive : 11 kw
  • Lifting Servo drive : 9 kw
  • PLC : Schneider make (LMC058)
  • Interface : HMI(IPC) 12”
  • Programming in Schnieder PLC+HMI as per client’s requirement
  • Kept drive with bigger capacities to prevent overheating.
  • Removed all drive control wiring make system maintenance easy.
  • All drive has separate remote for parameter changes, monitoring and also for copy, paste.

3. Zinser Speed Frame Machine

Existing Equipment and Issues
  • Flyer drive (LENZEMalfunctioning in existing panel containing Vectron AC Drive 22kw & Phoenix PLC) : 18.5 kw
  • AC Drive failure
  • Unavailability of Vectron AC Drive
  • Lack of availability of electronic spares
Provided System
  • Replaced Vectron AC Drive with suitable Schneider Drives.
  • Fulfilled the requirement of numbers of drive and did synchronization b/w all of them
  • Programming in Schnieder PLC+HMI as per client’s requirement
  • Featured Schneider ATV71 ATV340 drives of different capacities
  • Featured Schneider LMC258 PLC
  • Featured Schneider GXU350 HMI