We are a dedicated automation solution provider with a proven track record of transforming water treatment processes into highly efficient, automated systems. Recently, we undertook a groundbreaking project at the GNFC STP plant in Bharuch, India, where manual operations were replaced with cutting-edge automation to optimize water management and reuse within the vast GNFC plant colony.
Enhanced Automation : Our team implemented a comprehensive automation system at the existing 12 MLD STP plant, replacing manual control with state-of-the-art technology.
Main PLC Control Panel : At the heart of the system is a central PLC control panel for the STP area, enabling seamless monitoring and control of critical processes.
Remote PLC Control Panels : To ensure efficient distribution of filtered water, we installed five remote PLC control panels at different locations. These panels, spread across a radius of approximately 5 km, communicate with the main panel, ensuring uniform control and distribution of water.
Communication Network : The entire system is interconnected via an optical fiber network, utilizing a ring topology. This ensures reliable communication between the main and remote control panels.
Instrumentation : We integrated various instruments, including level sensors, flow meters, pressure transmitters, and chlorine gas sensors at strategic points within the STP plant. These instruments facilitate real-time monitoring and automated control of critical parameters.
Quality Assurance : The system continuously monitors water quality, generating daily reports that are not only accessible locally but also directly linked to government portals, ensuring adherence to water quality standards.
Waste Management : Automatic control valves are utilized to manage waste mud efficiently, reducing manual intervention and optimizing the treatment process.
SCADA System : The central SCADA system provides real-time data visualization and control capabilities. It displays critical information, including tank levels, water in/out data, water quality metrics, and distribution statistics.
Water Reuse : The treated water from the STP plant is reused in various areas of the GNFC plant colony, including gardens, sports grounds, farming, and golf areas, promoting sustainability.
Our automation solution at the GNFC STP plant has not only streamlined operations but also significantly contributed to sustainability by enabling efficient water reuse. By optimizing the treatment process and ensuring precise water distribution, we have enhanced the overall performance of this critical facility, setting new benchmarks for water management in large industrial colonies.
