Tatvamasi Automation Private Limited undertook a challenging retrofitting project at Mazgaon Dockyard to address inefficiencies caused by an outdated drive system. The existing setup presented challenges with scarce spare parts and outdated communication protocols, necessitating a comprehensive upgrade to enhance overall system efficiency.
Drive Replacement : The team successfully replaced the outdated drive with the latest ABB ACS880 model, ensuring compatibility and significantly improving system performance.
PLC Program Modification : Critical modifications were made to the PLC program, integrating the new ABB ACS880 drive seamlessly. The team adjusted application parameters, data registers, and memory allocations to accommodate the updated drive specifications.
Profibus Integration : The retrofitting initiative included ensuring flawless communication between the ABB ACS880 drive and the Siemens S7-300 PLC via Profibus, overcoming the challenges posed by the outdated communication system.
Tatvamasi Automation’s retrofitting initiative at Mazgaon Dockyard resulted in a substantial enhancement of system efficiency. The replacement of the outdated drive with the ABB ACS880 model not only addressed spare parts availability concerns but also future-proofed the system for optimal performance. The seamless integration achieved through PLC program modifications and Profibus communication ensures sustained reliability, reduced downtime, and positions the system for long-term operational success. This project stands as a testament to Tatvamasi Automation’s expertise in overcoming challenges and delivering cutting-edge solutions in the field of industrial automation.
